Refine your search
Collections
Co-Authors
Journals
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z All
Saha, Manas Kumar
- A Review on Different Cladding Techniques Employed to Resist Corrosion
Abstract Views :891 |
PDF Views:2
Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235, IN
2 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235,West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235, IN
2 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani- 741235,West Bengal, IN
Source
Journal of the Association of Engineers, India, Vol 86, No 1-2 (2016), Pagination: 51-63Abstract
Cladding on a surface may serve two fold functions; one is to improve surface dependent properties like resistance to wear under abrasion, erosion and corrosion, and the other is to enhance the bulk dependent properties like hardness, strength, etc. that is known as hardfacing. Clad components are expected to have capabilities of serving its specific function in a hostile environment for a sufficiently long time economically. For this, there is increasing demand of clad components in various industries like chemical, naval, mining, agriculture, power generation, etc. day by day. On the other hand, tool manufacturers use cladding techniques more and more in producing tools like rollers, dies, jaws, etc. which should possess high hardness and large compressive strength. Cladding through welding is one popular and versatile method. In this paper, various methods, especially, different welding techniques, used for depositing a layer to cover a surface, and in particular, cladding, are discussed mentioning their applications. Various characteristics of clad components are reviewed with reference to parametric optimization, microstructure and corrosion resistance properties.Keywords
Cladding, Welding, Microstructure, Corrosion Resistance.
References
- Bhanu Kiran, V.T., Krishna, M., Praveen, M. and Pattar, N., Numerical Simulation of Multilayer Hardfacing on Low Carbon Steel, International Journal of Engineering and Technology, Vol.3, No.1, pp.53-63, 2011.
- Groover, M.P., Fundamentals of Modern Manufacturing Materials, Processes and Systems, Wiley Publication Ltd., New Delhi, pp.660-684, 2012.
- de Lacalle, L.N.L., Lamikiz, A., de Larrinoa, J.F. and Azkona, I., Advanced Cutting Tools, Chapter 2, http://www.springer.com/cda/content/.../cda.../9781849964494-c1.pdf, accessed on February 02 2014.
- Dennis, J.K. and Such, T.E., Nickel and Chromium Plating, Woodhead Publishing Ltd. and ASM International, Cambridge, England, 1993.
- ASM Handbook, Corrosion, Environments and Industries, Vol.13C, ASM International, p.76, 2006.
- Metal Coating Processes, Manufacturing Process II, Unit 4, http://www.ignou.ac.in/upload/ Unit-4.pdf, accessed on February 02 2014.
- Rathod, D., Choudhary, H. and Pandey, S., Microstructure and Weldability Evaluation of Dissimailar Metal Joint Using Paste Technique for Buttering Layers, Proceedings of the National Conference on Trends and Advances in Mechanical Engineering, Faridabad, India, pp.584-589, 2012.
- Nadkarni, S.V., Modern Arc Welding Technology, Oxford & IHB Publishing Co. Pvt. Ltd., New Delhi, pp.615-616, 1988.
- Saha, M.K., Mondal, A., Hazra, R. and Das, S., An Overview on Cladding through Gas Metal Arc Welding, Proceedings of the National Welding Seminar, Jamshedpur, India, 2015.
- Schneider, M., Laser Cladding with Powder, Ph.D. Thesis Submitted to University of Twente, Enschede, Netherlands, 1998.
- Khanna, O.P., A Textbook of Welding Technology, Dhanpat Rai and Sons Publications, New Delhi, 1994.
- Gualco, A., Svoboda, H.G., Surian, E.S. and de Vedia, L.A., Effect of Welding Procedure on Wear Behaviour of a Modified Martensitic Tool Steel Hardfacing Deposit, Materials & Design, Vol.31, No.9, pp.4165–4173, 2010.
- Dupont, J.N. and Kusko, C.S., Martensite Formation in Austenitic/Ferritic Dissimilar Alloy Welds, Welding Journal, Vol.1, pp.51-54, 2007.
- Bhanu Kiran, V.T., Krishna, M., Natraj, J.R. and Kumar, S., Development and Characterization of a Electrode Deposition Procedure for Crack-Free Hardfacing of Low Carbon Steel, International Journal of Engineering and Technology, Vol.4, No.1, pp.95-106, 2012.
- Krishnaprasad, K. and Prakash, R.V., Fatigue Crack Growth Behavior in Dissimilar Metal Weldment of Stainless Steel and Carbon Steel, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering, Vol.3, No.8, 1016-1022, 2009.
- Pawlowski, L., Thick Laser Coatings: A Review, Journal of Thermal Spray Technology, Vol.8, No.2, pp.279-295, 1999.
- Vilar, R., Laser Alloying and Laser Cladding, Material Science Forum, Vol.301, pp.229-252, 1999.
- Lee, J.W., Nishio, K., Katoh, M., Yamaguchi, T. and Mishima, K., The Performance of Wear Resistance Cladding Layer on a Mild Steel Plate by Electric Resistance Welding, Welding in the World, Vol.49, No.9/10, pp.94-101, 2005.
- Pandey, S., Development of Advanced Gas Metal Arc Welding Process, Proceedings of the Workshop on Welding Technologies, Chandigarh, India, 1999.
- Chen, H., Chen, P.N., Hua, P.H., Chen, M.C., Chang, Y.Y. and Wu, W., Microstructure and Abrasive Wear Properties of Fe-Cr-C Hardfacing Alloy Cladding Manufactured by Gas Tungsten Arc Welding (GTAW), Journal of Metals and Materials International, Vol.19, No.1, pp.93-98, 2005.
- Palani, P.K. and Murugan, N., Development of Mathematical Models for Prediction of Weld Bead Geometry in Cladding by Flux Cored Arc Welding, International Journal of Advanced Manufacturing Technology, Vol.30, pp.669-676, 2006.
- Mondal, S., Tudu, B., Bandyopadhyay, A. and Pal, P.K., Process Optimization for Laser Cladding Operation of Alloy Steel Using Genetic Algorithm and Artificial Neural Network, International Journal of Computational Engineering Research, Vol.2, No.1, pp.18-24, 2012.
- Ramazan, K. and Mustafa, A., An Investigation on the Explosive Cladding of 316L Stainless Steel-DIN-P355 GH Steel, Journal of Materials Processing Technology, Vol.152, pp.91–96, 2004.
- Habib, M.A., Ruan, L., Kimura, R., Manikandan, P. and Hokamoto, K., Cladding of Titanium and Magnasium Alloy by Explosive Welding Using Underwater Shockwave Technique and Effect on Interface, Materials Science Forum, Vol.767, pp.160-165, 2014.
- Mateša, B., Samardžic, I. and Dunder, M., Effect of Cladding Procedures on Mechanical Properties of Heat Treated Dissimilar Joint, Metallurgy, Vol.51, No.4, pp.441-444, 2012.
- Venkateswara, N.R., Madhusudan Rao, G. and Nagarjuna, D.D., Weld Overlay Cladding of High Strength Low Alloy Steel with Austenitic Stainless Steel– Structure and Properties, Materials & Design, Vol.32, No.4, pp.2496-2506, 2011.
- Berridge, D.R., Corrosion-Resistant Alloy Cladding of Subsea Components, Proceedings of the Offshore Technology Conference, Houston, Texas, USA, 2011.
- Smith, L., Engineering with Clad Steel, Nickel Institute Technical Series, http:// w w w . n i c k e l i n s t i t u t e . o r g / ~ /Me d i a / F i l e s / T e c h n i c a l L i t e r a t u r e / 10064_EngineeringWithCladSteel2ndEd.pdf, accessed on November 16 2015.
- Dupas, P. and Moinereau, D., Evaluation of Cladding Residual Stresses in Clad Blocks by Measurements and Numerical Simulations, Journal de Physique IV, Vol.6, pp.187-196, 1996.
- Lucas, W., Arc Surfacing and Cladding Processes to Enhance Performance in Service and to Repair Worn Components, Welding and Metal Fabrication, Vol.62, No.2, pp.55-60, 1994.
- Shah, K., Pinkerton, A.J., Salman, A. and Li, L., Effects of Melt Pool Variables and Process Parameters in Laser Direct Metal Deposition of Aerospace Alloys, Materials and Manufacturing Processes, Vol.25, pp.1372–1380, 2010.
- Lai, G. and Hulsizer, P., Corrosion Control by Modern Weld Overlay Technology, http:// metserve.co.za/pdf/Corrosion Control.pdf, accessed on November 17 2015.
- Toit, M.D. and Niekerk, J.V., Improving the Life of Continuous Casting Rolls through Submerged Arc Welding with Nitrogen-Alloyed Martensitic Stainless Steel, Welding in the World, Vol.54, No.11, pp.R342-R349, 2010.
- Hashimoto, M., Tanaka, T., Inoue, T., Yamashita, M., Kurahashi, R. and Terakado, R., Development of Cold Rolling Mill Rolls of High Speed Steel Type by Using Continuous Pouring Process for Cladding, ISIJ International, Vol.42, pp.982–989, 2002.
- Chen, J.H., Chen, P.N., Hua, P.H., Chen, M.C., Chang, Y.Y. and Wu, W., Deposition of Multicomponent Alloys on Low-Carbon Steel Using Gas Tungsten Arc Welding (GTAW) Cladding Process, Materials Transactions, Vol.50, pp.689-694, 2009.
- Lee, J.W., Nishio, K., Katoh, M., Yamaguchi, T. and Mishima, K., The Performance of Wear Resistance Cladding Layer on a Mild Steel Plate by Electric Resistance Welding, Welding in the World, Vol.49, No.9/10, pp.94-101, 2005.
- Das, D. and Das, S., Developments in Weld Cladding, Reason- A Technical Magazine, Vol. X, pp.13-16, 2011.
- Mallaya, U.D. and Srinivas, H.S., Effect of Magnetic Steering of the Arc on Clad Quality in Submerged Arc Strip Cladding, Welding Journal, Vol.72, pp.289s-293s, 1993.
- Parmar, R.S., Welding Engineering and Technology, Khanna Publishers, New Delhi, 2010.
- Jayachandrana, J.A.R. and Murugan, N., Investigations on the Influence of Surfacing Process Parameters over Bead Properties during Stainless Steel Cladding, Materials and Manufacturing Processes, Vol.27, pp.69-77, 2012.
- Oh, Y.K., Devletian, J.H. and Chen, S.J., Low-Dilution Electroslag Cladding for Shipbuilding, Welding Journal, Vol.79, pp.37-40, 1990.
- Lee, S.H., Saito, Y., Park, K.T. and Shin, D.H., Microstructures and Mechanical Properties of Ultra Low Carbon it Steel Processed by Accumulative Roll Bonding Process, Materials Transactions, Vol.43, pp.2320-2325, 2009.
- Dupas, P. and Moinereau, D., Evaluation of Cladding Residual Stresses in Clad Blocks by Measurements and Numerical Simulations, Journal de Physique IV, Vol.6, pp.187-196, 1996.
- Mondal, A., Saha, M.K., Hazra R. and Das, S., Influence of Hat Input on Weld Bead Geometry Using Duplex Stainless Steel Wire Electrode on Low Alloy Steel Specimens, Cogent Engineering, Vol.3, pp.1-14, 2016.
- Arnold, J. and Volz, V., Laser Power Technology for Cladding and Welding, Journal for Thermal Spray Technology, Vol.8, No.2, pp.243-248, 1999.
- de Oliveira, U., Oceli´k, V. and de Hosson, J.Th.M., Analysis of Coaxial Laser Cladding Processing Conditions, Surface & Coatings Technology, Vol.197, No.2-3, pp.127-136, 2005.
- Chen, Y.B., Feng, J.C., Li, L.Q., Li, Y. and Chang, S., Effects of Welding Positions on Droplet Transfer in CO2 Laser–MAG Hybrid Welding, The International Journal of Advanced Manufacturing Technology, Vol.68, No.5-8, pp.1351-1359, 2013.
- Jorge, J.C.F., Souza, L.F.G. and Rebello, J.M.A., The Effect of Chromium on the Microstructure/ Toughness Relationship of C–Mn Weld Metal Deposits, Materials Characterization, Vol.47, No.3-4, pp.195-205, 2001.
- Bourithis, L., Papaefthymiou, S. and Papadimitriou, G.D., Plasma Transferred Arc Boriding of Low a Carbon Steel: Microstructure and Wear Properties, Applied Surface Science, Vol.200, No.1-4, pp.203-218, 2002.
- Eroglu, M., Boride Coatings on Steel Using Shielded Metal Arc Welding Electrode: Microstructure and Hardness, Surface & Coatings Technology, Vol.203, No.16, pp.22292235, 2009.
- Chen, J.M., He, J.L., Chen, K.C. and Chang, J.T., Gas Tungsten Arc Welding of Titanium Nickel Overlay on Carbon Steel and Stainless Steel for Cavitation Erosion Resistance, Key Engineering Materials, Vol.479, pp.81-89, 2011.
- Ishida, T., Formation of Stainless Steel Layer on Mild Steel by Welding Arc Cladding, Journal of Material Science, Vol.26, No.23, pp.6431-6435, 1991.
- Missori, S., Murdolo, F. and Sili, A., Microstructural Characterization of Stainless-Cladded Carbon Steel, Metallurgical Science and Technology, Vol.19, No.2, pp.21-24, 2001.
- Chakrabarti, B., Das, S., Das, H. and Pal, T.K., Effect of Process Parameters on Clad Quality of Duplex Stainless Steel Using GMAW Process, Transactions of the Indian Institute of Metals, Vol.66, No.3, pp.221-230, 2013.
- Kacar, R. and Acarer, M., An Investigation on the Explosive Cladding of 316L Stainless Steel- DIN-P355GH Steel, Journal of Materials Processing Technology, Vol.152, No.1, pp.9196, 2004.
- Chen, J., Hsieh, C., Hua, P., Chang, C., Lin, C., Wu, P.T. and Wu, W., Microstructure and Abrasive Wear Properties of Fe-Cr-C Hardfacing Alloy Cladding Manufactured by Gas Tungsten Arc Welding (GTAW), Metals and Materials International, Vol.19, No.1, pp.93-98, 2013.
- Zahrani, E.M. and Alfantazi, A.M., Hot Corrosion of Inconel 625 Overlay Weld Cladding in Smelting Off-Gas Environment, Metallurgical and Materials Transactions A, Vol.44, No.10, pp.4671-4699, 2013.
- Labanowski, J., Stress Corrosion Cracking Susceptibility of Dissimilar Stainless Steels Welded Joints, Journal of Achievements in Materials and Manufacturing Engineering, Vol.20, No.12, pp.255-258, 2007.
- Khara, B., Mondal, N.D., Sarkar, A. and Das, S., On Cladding Performance of Austenite Stainless Steel over Low Alloy Steel Plates Using Metal Arc Welding, Indian Welding Journal, Vol.49, No.1, pp.75-81, 2016.
- Verma, A.K., Biswas, B.C., Roy, P., De, S., Saren, S. and Das, S., On the Effectiveness of Duplex Stainless Steel Cladding Deposited by Gas Metal Arc Welding, e-Proceedings of the International Conference of the International Institute of Welding, Seoul, Korea, 2014.
- Karlsson, L., Welding of Stainless Steels: Duplex and Superduplex Steels, Welding International, Vol.14, No.1, pp.5-11, 2000.
- Kwok, C.T., Cheng, F.T. and Man, H.C., Synergistic Effect of Cavitation Erosion and Corrosion of Various Engineering Alloys in 3.5% NaCl Solution, Material Science Engineering: A, Vol.290, No.1-2, pp.145-154, 2000.
- On The Variation of Hardness of Duplex Stainless Steel Clad Layer Deposited By Flux-Cored-Cored Arc Welding
Abstract Views :567 |
PDF Views:163
Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani-741235, West Bengal, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235, Nadia, West Bengal, IN
3 Bankura Unnayani Institute of Engineering, Bankura, West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani-741235, West Bengal, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235, Nadia, West Bengal, IN
3 Bankura Unnayani Institute of Engineering, Bankura, West Bengal, IN
Source
Reason-A Technical Journal (Formerly Reason-A Technical Magazine), Vol 15 (2016), Pagination: 1-6Abstract
By cladding, one refers deposition of a relatively thick metal layer onto a cheap grade base material to protect it against severe abrasive / erosive /corrosive working condition. Enhancing hardness of a surface through cladding is given the name hardfacing. In this investigation, FCAW (Flux-Cored Arc Welding) cladding is performed using fluxed-core duplex stainless steel electrode onto low alloy steel substrate using 100% CO2 as the shielding gas. Different values of welding current and welding voltage were selected for the experiment in such a way that 3 sets of constant heat input were maintained. Welding torch travel speed was kept constant throughout the experiment. Hardness test results revealed much improved hardness of the clad part compared to that of the base material. Only slight change in hardness can be noticed under varying weld current when heat input remains the same.Keywords
Cladding, Hardfacing, FCAW, Heat Input, Process Parameters, Hardness.Full Text
References
- Nadkarni, S.V., Modern Arc Welding Technology, Oxford & IBH Publishing Co. Pvt. Ltd, India, 1988.
- Saha, M. K. and Das, S., A Review on Different Cladding Techniques Employed to Resist Corrosion, Journal of the Association of Engineers, India, Vol. 86, pp. 51-64, 2016.
- Ibrahim, B.T., Yawas, D.S. and Aku, S. Y., Effects of Gas Metal Arc Welding Techniques on the Mechanical Properties of Duplex Stainless Steel, Journal of Minerals and Materials Characterization and Engineering, Vol. 1, pp. 222-230, 2013.
- Mondal, A., Saha, M.K. and Hazra, R., Observation of Bead-on-plate Welds with Duplex Stainless Steel Wire Electrode in GMAW, Proceedings of the National Conference on RASEM, Santiniketan, West Bengal, India, 2016.
- Verma, A. K., Biswas, B. C., Roy, P., De, S., Saren, S. and Das, S., On The Effectiveness of Duplex Stainless Steel Cladding Deposited by Gas Metal Arc Welding, e-Proceedings of the International Conference (IIWIC 2014), 67th Annual Assembly of the International Institute of Welding, Seoul, Korea, 2014.
- Verma, A. K., Biswas, B. C., Roy, P., De, S., Saren, S. and Das, S., Exploring Quality of Austenitic Stainless Steel Clad Layer Obtained by Metal Active Gas Welding, Indian Science Cruiser, Vol.27, No.4, pp.24-29, 2013.
- Chakraborty, B., Das, H., Das, S. and Pal, T.K., Effect of Process Parameters on Clad Quality of Duplex Stainless Steel Using GMAW Process, Transaction of the Indian Institute of Metals, Vol.66, No. 3, pp.221-230, 2013.
- Mondal, A., Saha, M. K., Hazra, R. and Das, S., Influence of Heat Input on Weld Bead Geometry Using Duplex Stainless Steel Wire Electrode on Low Alloy Steel Specimens, Cogent Engineering, Vol. 3, No. 1, pp. 1143598/1-14, 2015.
- Palani, P. K. and Murugan, N., Development of Mathematical Models for Prediction of Weld bead Geometry in Cladding by Flux Cored Arc Welding, International Journal Advance Manufacturing Technology, Vol.30, pp.669676, 2006.
- Sathishkumar, S., Suresh, A.V., Krishna, M., Banukiran, V.T. and Nagamadhu, M., Development & Characterization of an Electrode Deposition Procedure for Crack Free Hardfacing of Low Carbon Steel, International Journal of Industrial Engineering and Technology, Vol. 4, No. 2, pp. 95-106, 2012.
- Khara, B., Mandal, N.D., Sarkar, A., Sarkar, M., Chakrabarti, B. and Das, S., Weld Cladding With Austenitic Stainless Steel for Imparting Corrosion Resistance, Indian Welding Journal, Vol.49, No. 1, pp. 75-81, 2016.
- Buchanan, V.E., Shipway, P.H. and McCartney, D.G., Microstructure and Abrasive Wear Behaviour of Shielded Arc Welding Hardfacings Used in the Sugarcane Industry, Wear,Vol.263, pp. 99110, 2007.
- Gualco, A.H., Svoboda, G., Surian, E.S. and de Vedia, L.A., Effect of Welding Procedure on Wear Behavior of Modified Martensitic Tool Steel Hardfacing Deposit, Materials & Design, Vol. 31, No. 9, pp. 4165-4173, 2010.
- Charles, J., Duplex Stainless Steels: A Review, Proceedings of the Conference on Duplex Stainless Steel 2007,Grado, Italy, http://www.aperam.com/uploads/ stainlesseurope/ TechnicalPublications/ Duplex_Maastricht_EN-22p-7064Ko.pdf accessed on 18.05.17.
- Influence of Heat input on Corrosion Resistance of Duplex Stainless Steel Cladding using Flux Cored Arc Welding on Low Alloy Steel Flats
Abstract Views :306 |
PDF Views:8
Authors
Affiliations
1 Mechanical Engineering Department, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal, IN
1 Mechanical Engineering Department, Kalyani Government Engineering College, Kalyani - 741 235, West Bengal, IN
Source
Indian Welding Journal, Vol 51, No 3 (2018), Pagination: 66-72Abstract
Cladding is deposition of material on a corrosion-prone substrate to protect it from corrosion. Duplex stainless steel cladding is reported to have the ability to offer good corrosion resistance. In the present work, duplex stainless steel (E2209 T0-1) filler material is used for depositing a single layer with 50% overlap on E250 low alloy steel substrate using FCAW process with 100% CO as shielding gas. Three sets of heat input are chosen for the 2 experiment. Each set has different welding voltage and current, whereas travel speed has been kept constant for all experimental runs. Experiments have been replicated twice. 24-hour accelerated corrosion test is conducted on the clad surface in ferric chloride and hydrochloric acid solution. Results obtained from corrosion test indicate that all clad parts have better pitting corrosion resistance than the base metal. Corrosion resistance of clad parts exhibits decreasing tendency with greater heat input on the whole. Polynomial regression analysis is used to establish the quadratic relationship between heat input and pitting corrosion rate that indicate corrosion rate to increase with increase in heat input. ANOVA table depicts that the results obtained in pitting corrosion test against different heat input conditions are significant with high (95%) confidence level. The value of R2 (0.7014) indicates fairly good association between heat input and corrosion rate.Keywords
Cladding, FCAW, Heat Input, Corrosion, Regression Analysis.References
- Conor LP (1987); Welding Hand Book, 8th Edition, Vol. 1, American Welding Soc., USA.
- Saha MK and Das S (2016); A review on different cladding techniques employed to resist corrosion, J of Association of Engineers, India, 86(1-2), pp.51-63.
- Saha MK and Das S (2018); Gas metal arc weld cladding and its anti-corrosion performance - a brief review, Athens Journal of Technology and Engineering, 5(2), pp. 155-174
- Verma AK, Biswas BC, Roy P, De S, Saren, S and Das S (2014); On the effectiveness of duplex stainless steel cladding deposited by gas metal arc welding, e-Proc. 67th Int. Conf. of Annual Assembly of the Int. Inst. of Welding, Seoul, Korea.
- Verma AK, Biswas BC, Roy P, De S, Saren, S and Das S (2013); Exploring quality of austenitic stainless steel clad layer obtained by metal active gas welding, Indian Science Cruiser, 27(4), pp.24-29.
- Kannan T and Muguran N (2006); Effect of flux cored arc welding process parameters on duplex stainless steel clad quality, J. of Mat. Proc. Tech., 176, pp.230-239.
- Chakrabarti B, Das S, Das H and Pal TK (2013); Effect of process parameters on clad quality of duplex stainless steel using GMAW process, Transactions of the Indian Institute of Metals, 66(3), pp.221-230.
- Mondal A, Saha MK, Hazra R and Das S (2016); Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens, Cogent Engg, 3, pp.1143598/1-14.
- Balan AV and Kannan T (2016); Effect of heat input on pitting corrosion resistance of super duplex stainless steel weld claddings, Int. J. Chem Tech Res., 9(3), pp.358-362.
- Verma AK, Biswas BC, Roy P, De S, Saren, S and Das S (2017); An investigation on the anti-corrosion characteristics of stainless steel cladding, IWJ, 50(3), pp 52-63.
- Saha MK, Mondal J, Mondal A and Das S (2016); Influence of process parameters on corrosion resistance of duplex stainless steel cladding done on low alloy steel specimens, Proc. of the National Welding Seminar, Kolkata, India.
- Eghlimi A, Shamanian M and Raeissi K (2016); Effect of current type on microstructure and corrosion resistance of super duplex stainless steel claddings produced by the gas tungsten arc welding process, Surface & Coatings Tech, 244, pp.46-51.
- Zhang Z, Zhang H, Zhao H and Li J (2016); Effect of prolonged thermal cycles on the pitting corrosion resistanceof a newly developed LDX 2404 lean duplex stainless steel, Corrosion Science, 103, pp.189-195.
- Asif MM, Kulkarni AS, Sathiya P and Goel S (2016); The impact of heat input on the strength, toughness, microhardness, microstructure and corrosion aspects of friction welded duplex stainless steel joints, J. Manuf. Proc., 18, pp.92-106.
- Saha MK, Mondal A, Hazra R and Das S (2016); On the
- variation of hardness of duplex stainless steel clad layer deposited by flux-cored arc welding, Reason - A Technical Journal, 15, pp. 1-6.
- Khara B, Mandal ND, Sarkar A, Sarkar M, Chakrabarti B and Das S (2016); Weld cladding with austenitic stainless steel for imparting corrosion resistance, Indian Welding Journal, 49(1), pp.75-81.
- Saha MK, Hazra R, Mondal A and Das S (2016); Effect of process parameters on corrosion resistance of austenitic stainless steel cladding done on low alloy steel specimens, Proc. National Welding Seminar, Kolkata, India.
- Ha HY, Jang MH, Lee TH and Moon J (2014); Interpretation of the relation between ferrite fraction and pitting corrosion resistance of commercial 2205 duplex stainless steel, Corrosion Science, 89, pp.154-162.
- Elmer JW, Allen SM and Eagar TW (1989); Microstructural development during solidification of stainless steel alloys, Metallurgical Transaction A, 10A, pp.2117-2131.
- On Corrosion Resistance Of Austenitic Stainless Steel Clad Layer on a Low Alloy Steel
Abstract Views :359 |
PDF Views:6
Authors
Affiliations
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani- 741235, West Bengal, IN
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani- 741235, West Bengal, IN
Source
Indian Science Cruiser, Vol 32, No 3 (2018), Pagination: 20-25Abstract
316 austenitic steel is used as cladding material widely. Cladding is a surfacing technique that not only provides good corrosion, erosion resistance properties, but also improves mechanical strength of the job surface. Gas metal arc welding is a semi-automatic, user friendly, economic process that is successfully employed for producing clad layer on a component. Quality of cladding depends upon weld bead geometry of clad layer which further depends upon heat input applied. In current experiment, three sets of heat inputs were chosen for single layer 50% overlapped (316) austenitic stainless steel cladding onto E350 low alloy steel by active metal gas welding. Torch travel speed was kept constant during the experiment. Total experiments were replicated twice for establishing better reliability of the result. Accelerated corrosion test was performed to determine the corrosion rate of the clad surface. Metallography test shows microstructure of clad portion that can justify the corrosion rate. Results show that corrosion rate increases with increase in heat input on the whole. Linear regression analysis is applied successfully to evaluate the relation between heat input and corrosion rate.Keywords
Cladding, MAG, Heat Input, Corrosion Rate, Regression Analysis.References
- W. Lucas, Arc surfacing and cladding processes to enhance performance in service and to repair worn components, Welding and Metal Fabrication, Volume 62 Number 2, pages 55 - 60, February 1994.
- M. K. Saha, A. Mondal, R. Hazra and S. Das, An overview on cladding through gas metal arc welding, Proceedings of the National Welding Seminar, Quite clear relationship between all bead geometry Table 5: ANOVA table for regression analysis df SS MS F Significance F Regression 1 3901.5 3901.5 3.601041659 0.099550734 Residual 7 7584.055556 1083.436508 Total 8 11485.55556 Coefficients Standard Error t Stat P-value Lower 95% Intercept 148.0777778 73.3885772 2.017722423 0.083410126 -25.45863165 X Variable 1 255 134.3773609 1.897641078 0.099550734 -62.75196654 Jamshedpur, India, 2015.
- M. K. Saha and S. Das, A review on different cladding technique to resist corrosion, Journal of the Association of Engineers, India, Volume 86, pages 5164, 2016.
- M. K. Saha and S. Das, Gas metal arc weld cladding and its anti-corrosive performance- a brief review, Athens Journal of Technology and Engineering, accepted in 2018.
- K. Sabiruddin, S. Das and A. Bhattacharya, Application of the analytic hierarchy process for optimization of process parameters in GMAW, Indian Welding Journal, Volume 42, pages 38-46, 2009.
- A. Sarkar and S. Das, Application of Grey-based Taguchi method for optimizing gas metal arc welding of stainless steel, Indian Welding Journal, Volume 44, pages 37-48, 2011.
- K. Sabiruddin, S. Bhattacharya and S. Das, Selection of appropriate process parameters for gas metal arc welding of medium carbon steel specimens, International Journal of Analytical Hierarchy Process, Volume 5, pages 252-266, 2013.
- P.K. Ghosh, P.C. Gupta and V.K. Goyal, Stainless steel cladding of structural steel plates using the pulsed current GMAW process, Welding Journal, 307s-314s, 1998.
- T. Kannan and N. Muguran, Effect of flux cored arc welding process parameters on duplex stainless steel clad quality, Journal of Materials Processing Technology, 176, 230-239, 2006.
- M. Nouri, A. Abdollah-Zadeh and F. Malek, Effect of welding parameters on dilution and weld bead geometry in cladding, Journal of Materials Science and Technology, 23(6), 817-822, 2007.
- T. Kannan and J. Yoganandh, Effect of process parameters on clad bead geometry and its shape relationships of stainless steel claddings deposited by GMAW, International Journal of Advanced Manufacturing Technology, Vol. 47, pp.1083-1095, 2010.
- M.K. Saha, S. Das, A. Bandyopadhyay and S. Bandyopadhyay, Application of L6 orthogonal Array for optimal selection of some process parameters in GMAW process, Indian Welding Journal, Volume 3, pages 41-45, Oct. 2012.
- A.K. Verma, B.C. Biswas, P. Roy, S. De, S. Saren and S. Das, On the effectiveness of duplex stainless steel cladding deposited by gas metal arc welding, eProceedings of the International Conference, 67th Annual Assembly of the International Institute of Welding, Seoul, Korea, 2014.
- A. Mondal, M. K. Saha, R. Hazra and S. Das, Influence of Heat Input on Weld Bead Geometry using Duplex Stainless Steel Wire Electrode on Low Alloy Steel Specimens, Journal of Cogent Engineering, Volume 3, pages 1-14, 2016.
- B. Chakraborty, H. Das, S. Das and T.K. Pal, Effect of process parameters on clad quality of duplex stainless steel using GMAW process, Transaction of the Indian Institute of Metals, Vol.66(3), pp.221-230, 2013.
- A.K. Verma, B.C. Biswas, P. Roy, S. De, S. Saren and S. Das, Exploring quality of austenitic stainless steel clad layer obtained by metal active gas welding, Indian Science Cruiser, Vol. 27(4), pp.24-29, 2013.
- B. Khara, N.D. Mandal, A. Sarkar, M. Sarkar, B. Chakrabarti and S. Das, Weld cladding with austenitic stainless steel for imparting corrosion resistance, Indian Welding Journal, vol.49(1), pp. 75-81, 2016.
- Corrosion Behaviour of 316 Austenitic Stainless Steel Cladding on Copper Coated Low Alloy Steel by Gas Metal Arc Welding
Abstract Views :332 |
PDF Views:4
Authors
Affiliations
1 Department of Mechanical Engineering, Engineering Institute for Junior Executives, Howrah 711104, West Bengal, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235, Nadia, West Bengal, IN
3 Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur - 711201, West Bengal, IN
1 Department of Mechanical Engineering, Engineering Institute for Junior Executives, Howrah 711104, West Bengal, IN
2 Department of Mechanical Engineering, Kalyani Govt. Engineering College, Kalyani- 741235, Nadia, West Bengal, IN
3 Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur - 711201, West Bengal, IN
Source
Indian Welding Journal, Vol 51, No 4 (2018), Pagination: 57-65Abstract
Cladding has developed growing interest among engineers for providing greater corrosion resistance and erosion resistance of the surface of low grade steel components in aggressive environments. Austenitic stainless steel yields satisfactory results as a clad material and successfully used for last few decades. Among different techniques producing quality clad parts, gas metal arc welding is a popular method for cladding due to its simplicity and cost effectiveness. Corrosion resistance of the clad part depends on different microstructural phases as well as alloying elements present in clad layer. Copper, one of the austenising alloying elements, is used to increase corrosion resistance in steel especially in sulphuric acid atmosphere. In the present investigation, austenitic stainless steel (316) is clad by means of gas metal arc welding (GMAW) on copper coated E250 low alloy steel using 100% CO2 as shielding gas. Copper coating is done on low alloy steel by electroplating process. Single layer cladding is done keeping 50% overlap. Process parameters of GMAW like welding current and troch travel speed are varied in three levels, keeping welding voltage constant. Heat input varies accordingly. Corrosion tests are carried out in three different media (ferric chloride, copper chloride and sulphuric acid solutions). Experimental results show that copper addition improves corrosion resistance to a great extent in sulphate atmosphere, moderately in ferric chloride and the least in case of copper chloride atmosphere. The corrosion rate decreases at higher heat input on the whole. In every case, the cladding exhibits much better corrosion resistance than the base metal.Keywords
Cladding, GMAW, Copper Coating, Corrosion Resistance, Buttering Layer.References
- Saha MK and Das S (2016); A review on different cladding techniques employed to resist corrosion, Journal of the Association of Engineers, India, 86(1-2), pp. 51-64.
- Saha MK, Mondal A, Hazra R and Das S (2016); On the variation of the hardness of duplex stainless steel clad layer deposited by flux-cored arc welding, Reason- A Technical Journal, 15, pp.1-6.
- Saha MK, Mondal J, Mondal A and Das S (2017); Influence of heat input on corrosion resistance of duplex stainless steel cladding using flux-cored arc welding on low alloy steel, Indian Welding Journal, 51(3), pp.66-72.
- Chakraborty B, Das H, Das S and Pal TK (2013); Effect of process parameters on clad quality of duplex stainless steel using GMAW process, Transaction of the Indian Institute of Metals, 66(3), pp.221-230.
- Mondal A, Saha MK, Hazra R and Das S (2015); Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens, Cogent Engineering, 3(1), pp. 1-14.
- Davis JR, Davis & Associates, Stainless steel cladding and weld overlay, ASM Specialty Handbook: Stainless Steels, 06398G, 1994 extracted on 31.10.2015.
- Verma AK, Biswas BC, Roy P, De S, Saren S and Das S (2013) Exploring quality of austenitic stainless steel clad layer obtained by metal active gas welding, Indian Science Cruiser, 27(4), pp.24-29.
- The effects of alloying elements, Outokumpu, 2016, extracted from http://www.outokumpu.com/en/
- products-properties/more-stainless/the-effects-ofalloyingelements%E2%80%8B/pages/ default.aspx
- Shen Z, Chen Y, Haghshenas M, Nguyen T, Galloway J and Gerlich AP (2015); Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding, Materials Characterization, 104, pp. 1–9.
- Jiangnan Y, Lichang W and Wenhao S (1992); The effect of copper on the anodic dissolution behaviour of austenitic stainless steel in acidic chloride solution, Corrosion Science, 33(6), pp. 851-859.
- Savage WF, Nippes EP and Mushala MC (1978); Coppercontamination cracking in weld heat affected zone, Welding Journal, 5, pp. 145-152.
- Banas J and Mazurkiewicz A (2000); The effect of copper on passivity and corrosion behaviour of ferritic and ferritic–austenitic stainless steels, Materials Science and Engineering A, 277, pp. 183–191.
- Chen W, Wu Y and Shen J (2004); Effect of copper and bronze addition on corrosion resistance of alloyed 316L stainless steel cladded on plain carbon steel by powder metallurgy, Journal of Material Science & Technology, 20(2), pp. 217-220.
- Tomio A, Sagara M, Doi T, Amaya H, Otsuka N and Kudo T (2014); Role of alloyed copper on corrosion resistance of austenitic stainless steel in H2S–Cl environment, Corrosion Science, 81, pp. 144–151.
- Lee J, Kim S, Lee I, Kim G, Kim J and Park Y (2012); Effect of copper addition on the active corrosion behavior of hyper duplex stainless steels in sulfuric acid, Materials Transactions, 53(6), pp. 1048 -1055.
- The Variation of Profile of γ-Stainless Steel Weld Bead with a Change of Heat Input
Abstract Views :287 |
PDF Views:110
Authors
Affiliations
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani- 741235, West Bengal, IN
1 Mechanical Engineering Department, Kalyani Govt. Engineering College, Kalyani- 741235, West Bengal, IN
Source
Reason-A Technical Journal (Formerly Reason-A Technical Magazine), Vol 16 (2017), Pagination: 46-56Abstract
Cladding is usually done to protect a surface from corrosive or erosive wearing. Better cladding demands optimum weld bead geometry that should have less penetration giving less dilution. Heat input plays a vital role to produce a weld bead profile characterized by its width, reinforcement and depth of penetration and some shape factors like RFF (reinforcement form factor) and PSF (penetration shape factor). In the present case, 316 austenitic stainless steel bead was produced on E250 low alloy steel by GMAW process using only carbon dioxide as the shielding gas. Nine bead-on-plate samples were produced with nine different heat inputs. Welding voltage was kept constant. Experiments were replicated twice for achieving more reliability. Experimental results showed that width, height and depth of weld bead got lager with larger heat input on the whole. On the contrary, shape factors like reinforcement form factor and penetration shape factor tend to become smaller with larger heat input. Linear regression analysis is carried out to evaluate the relation between heat input and different bead profile components as well as shape factors. ANOVA table suggests the equations proposed by regression analysis are explainable and significant at 95% significant level.Keywords
Cladding, Welding, Bead-on-Plate, Weld Bead Geometry, Regression Analysis.Full Text
References
- Saha, M.K. and Das, S., Gas Metal Arc Weld Cladding and its Anti-Corrosive Performance- A Brief Review, Athens Journal of Technology and Engineering, Vol.5, No.1, pp.155-174, 2018.
- Conor, L.P., Welding Hand Book, 8th Edition, Vol. 1, American Welding Society, USA, 1987.
- Saha, M.K. and Das, S., A Review on Different Cladding Techniques Employed to Resist Corrosion, Journal of the Association of Engineers, India, Vol. 86, No. 1 & 2, pp.51-63, 2016. DOI: 10.22485/jaei/2016/v86/i1-2/11984
- Verma, A.K., Biswas, B.C., Roy, P., De, S., Saren, S. and Das, S., Exploring Quality of Austenitic Stainless Steel Clad Layer Obtained by Metal Active Gas Welding, Indian Science Cruiser, Vol.27(4), pp.24-29, 2013.
- Kannan, T. and Muguran, N., Effect of Flux Cored Arc Welding Process Parameters on Duplex Stainless Steel Clad Quality, J. of Mat. Proc. Tech., Vol.176, pp.230-239, 2006.
- Verma, A.K., Biswas, B.C., Roy, P., De, S., Saren, S. and Das, S.,On the effectiveness of duplex stainless steel cladding deposited by gas metal arc welding, e-proc. 67th Int. Conf. of Annual Assembly of the Int. Inst. of Welding, Seoul, Korea, 2014.
- Chakraborty, B., Das, H., Das, S. and Pal, T.K., Effect of process parameters on clad quality of duplex stainless steel using GMAW process, Trans. of Ind. Inst. of Metals, Vol.66(3), pp.221-230, 2013.
- Khara, B., Mandal, N.D., Sarkar, A., Sarkar, M., Chakrabarti, B. and Das, S., Weld cladding with austenitic stainless steel for imparting corrosion resistance, Indian Welding Journal, Vol.49(1), pp.7581, 2016.
- Xiong, J., Zhang, G., Hu, J. and Wu, L., Bead geometry prediction for robotic GMAW-based rapid manufacturing through a neural network and a secondorder regression analysis, Journal of Intellectual Manufacturing, Vol.25, pp 157-163, 2014. DOI: 10.1007/s10845012-0682-1
- Jayachandrana, J.A.R. and Murugan, N., Investigations on the Influence of Surfacing Process Parameters over Bead Properties during Stainless Steel Cladding, Materials and Manufacturing Processes, Vol.27, pp.69-77, 2012.
- Datta, S., Bandyopadhyay, A. and Pal, P.K., Grey-based Taguchi method for optimization of bead geometry in submerged arc bead-on-plate welding. The International Journal of Advanced Manufacturing Technology, Vol.39, No.11, pp.1136-1143, 2008. DOI: 10.1007/s00170-007-1283-6.
- Sabiruddin, K., Das, S. and Bhattacharya, A., Application of Analytical Hierarchy Process for Optimization of Process Parameters in GMAW, Indian Welding Journal, Vol.42(1), pp.38-46, 2009.
- Sabiruddin, K., Bhattacharya, S. and Das, S., Selection of Appropriate Process Parameters for Gas Metal Arc Welding of Medium Carbon Steel Specimens, Int. J. for Analytical Hierarchy Process, Vol.5, pp.252-266, 2013.
- Sarkar, A. and Das, S., Application of Grey-based Taguchi Method for Optimizing Gas Metal Arc Welding of Stainless Steel, Indian Welding Journal, Vol.44, pp.37-48, 2011.
- Mondal, A., Saha, M.K., Hazra, R. and Das, S., Influence of Heat Input on Weld Bead Geometry Using Duplex Stainless Steel Wire Electrode on Low Alloy Steel Specimens, Cogent Engineering, Vol.3, No.1, pp.1143598/1-14, 2016.
- Saha, M.K., Hazra, R., Mondal, A. and Das S., Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel, Journal of The Institution of Engineers (India), Series C, 2018. DOI 10.1007/s40032-018-0461-7.
- Weld Bead Profile of Duplex Stainless Steel Bead on E350 Low Alloy Steel Plate Done by Fcaw Using 100% C02 as Shielding Gas
Abstract Views :372 |
PDF Views:2
Authors
Affiliations
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani 741235, West Bengal, IN
1 Department of Mechanical Engineering, Kalyani Government Engineering College, Kalyani 741235, West Bengal, IN
Source
Journal of the Association of Engineers, India, Vol 90, No 1-2 (2020), Pagination: 28-38Abstract
Weld bead geometry plays significant role in quality of weld joint or clad layer or overlays. Heat input implies great impact in formation of weld bead. Weld bead geometry comprises components such as bead width, reinforcement height and penetration depth and some shape factors such as PSF (penetration shape factor) and RFF (reinforcement form factor). In present experiment, weld beads were produced on E350 low alloy steel with flux-cored E2209 T01 duplex stainless steel by gas metal arc welding using 100% C02 as shielding gas. Process parameters such as welding current and welding voltage were varying in nine times, keeping electrode holder speed constant so that nine different heat input have been generated those created nine weld bead samples. Visual inspection suggests continuous bead with moderate spatter. Macro structure results revealed that at increased heat input weld bead width and reinforcement height increased. On the other hand depth of penetration did not response with increase in heat input appreciably. On the whole, heat input influences weld bead profile parameters to a great extent. Within the experimental domain, large heat input increases weld bead width and height, but cannot change weld bead penetration significantly.Keywords
Weld Bead Geometry, Flux Cored Arc Welding, Heat Input, Regression Analysis.References
- Saha, M.K. and Das, S., Areviewon different cladding techniques employed to resist corrosion, Journal of The Association of Engineers, India, Vol.56, No.1&2, pp.51-64, 2016.
- Saha, M.K. and Das, S., Gas metal arc welding and its anti-corrosive performancea brief review, Athens J. Techno. Engg. Vol. 5, No. 2, pp. 154-174, 2018.
- Kolahan, F. and Heidari, M., Modeling and optimization of MAG welding for gas pipelines using regression analysis and simulated annealing algorithm, Journal of scientific and industrial research, Vol. 69, No. 4, pp. 177-183, 2010.
- Sreeraj, P., Kannan, T. and Maji, S., Simulation and parameter optimization of GMAW process using neural networks and particle swarm optimization algorithm. International Journal of Mechanical Engineering & Robotics Research, Vol. 2, pp. 130-146, 2013.
- Campbell, S., Galloway, A. and McPherson, N., Artificial neural network prediction of weld geometry performed using GMAW with alternating shielding gases, Welding Journal, Vol. 91, No. 6, pp. 174S-181S, 2012. ISSN 0043-2296
- Nagesh, D.S. and Datta, G.L., Genetic algorithm for optimization of welding variables for height to width ratio and application of ANN for prediction of bead geometry for TIG welding process, Applied Soft Computing, Vol. 10, pp. 897-907, 2010.
- Sreeraj, P. and Kannan, T., Modelling and prediction of stainless steel clad bead geometry deposited by GMAW using regression and artificial neural network models, Advances in Mechanical Engineering, Vol. 2012, pp. 1-12, 2012.
- Kannan, T. and Yoganandh, J., Effect of process parameters on clad bead geometry and its shape relationships of stainless steel claddings deposited by GMAW, International Journal for Advanced Manufacturing Technology, Vol. 47, pp. 1083-1095, 2010.
- Sharma, A., Verma, D.K. and Arora, N., A scheme of comprehensive assessment of weld bead geometry, International Journal of Advanced Manufacturing Technology, Vol. 82, No. 9-12, pp. 1507-1515, 2016. D0l10.1007/s00170-015-7452-0
- Senthilkumar, B., Kannan, T. and Madesh, R., Optimization of flux-cored arc welding process parameters by using genetic algorithm, International Journal of Advanced Manufacturing Technology, Vol. 93, No. 1-4, pp. 35-41, 2016. DOI 10.1007/s00170015-7636-7
- Sreeraj, P., Kannan, T. and Maji, S., Optimization of process parameters of stainless steel clad bead geometry deposited by GMAW using integrated SA-GA,International Journal of Research in Aeronautical and Mechanical Engineering Vol. 1, No. 1, pp. 26-52, 2013.
- Rodrigues, L.O., Paiva, A.P and Costa, S.C., Optimization of the FCAW process by weld bead geometry analysis, Welding International, Vol. 23, No. 2, pp. 261-269, 2009. DOI 10.1080/09507110802543468
- Frei, J., Alexandrov, B.T. and Rethmeier, M., Low heat input gas metal arc welding for dissimilar metal weld overlays part II: the transition zone, Welding in the World, Vol. 62, No. 2, pp. 317-324, 2018.
- Kah, P., Mvola, B., Suoranta, R. and Martikainen, J., Modified GMAW processes: control of heat input, Journal of Computational and Theoretical Nanoscience, Vol. 19, No. 3, pp.710-718, 2013. DOI 10.1166/asl.2013.4802
- Shen, S., Oguocha, I.N.A. and Yannacopoulos, S., Effect of heat input on weld bead geometry of submerged arc welded ASTM A709 Grade 50 steel joints, Journal of Materials Processing Technology, Vol. 212, No. 1, pp. 286-294, 2012. DOI: 10.1016/ j.jmatprotec.2011.09.013
- Nasir, N.S.M., Razab, M.K.A.A., Ahmad, M.l. and Mamat, S., Influence of heat input on carbon steel microstructure, ARPN Journal of Engineering and Applied Sciences, Vol. 12, No. 8, pp. 2689-2697, 2017.
- Saidov, R.M., Atabaev, I.G., Akhadov, J.Z., Kornilova, D.R., Kusch, M., Mayr, P., Hoefer, K. and Huang, Y., Features of weld bead geometry of stainless steels during pulsed A-MIG welding, Comp. Nanotechnol., Vol. 3, pp. 45-51, 2017.
- Mondal, A., Saha, M.K., Hazra, R. and Das, S., Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens, Cogent Engineering, Vol. 3, No. 1, pp. 1-14, 2016. DOI: 10.1080/23311916.2016.1143598
- Saha, M.K., Dhara, L.N. and Das, S., Variation of bead geometry of 316 austenitic stainless steel weld with varying heat input using metal active gas welding, Proceedings to National Conference on Leveraging Simulation & Optimization Techniques for Productivity Enhancement and Manufacturing Excellence, at SNTI, Jamshedpur, Jharkhand, India, 2018.
- Saha, M.K., Hazra, R., Mondal, A. and Das, S., Effect of heat input on geometry of austenite stainless steel weld bead on low alloy steel, Journal of the Institution of Engineers (India): Series C, Vol. 100, No. 4, pp. 607-615,2019. DOI: 10.1007/s40032018-0461-7
- Investigation on Corrosion Resistance of 316 γ Stainless Steel Clad Constructional Steel
Abstract Views :179 |
PDF Views:0
Authors
Affiliations
1 Kalyani Government Engineering College, Kalyani, West Bengal, IN
1 Kalyani Government Engineering College, Kalyani, West Bengal, IN
Source
Manufacturing Technology Today, Vol 20, No 3-4 (2021), Pagination: 8-16Abstract
Surfaces of structural members usually degrade under corrosion causing reduction in service life. This results in increased cost involving preventive methods or/and rework. Cladding is one such method for preventing this problem to some extent. Desired weld quality for gas metal arc welding process, a well-accepted method for developing clad layer and overlays, can be achieved by selecting appropriate process parameters. In the present investigation, gas metal arc welding is applied to develop 316 γ stainless steel clad layer on E350 constructional steel base plate with varying welding current and torch travel speed. Results indicate lowering of corrosion rate with increasing welding current and arc travel speed at a constant travel speed and constant current respectively. No clear trend of change in corrosion rate with the variation of heat input is seen. However, austenitic stainless steel cladding is found to improve corrosion resistance remarkably to apply to industry effectively.Keywords
Welding, GMAW, Cladding, Austenitic Stainless Steel, Heat Input, Corrosion Resistance.References
- Balan, A. V., Shivasankaran, N., & Magibalan, S. (2018). Optimization of cladding parameters for resisting corrosion on low carbon steels using simulated annealing algorithm. Materials Research Express, 5(4), 046527. DOI: 10.1088/2053-1591/aab7cb.
- Besliu, M. M., Voiculescu, I., & Solomon, G. (2017). Effects of dilution on weld overlays realized with flux-cored arc welding (FCAW) process using 309LV filler metal on the S235JR steel. U.P.B. Scientific Bulletin, Series B, 79(1), 173-182.
- Chakraborty, B., Das, H., Das, S., & Pal, T. K. (2013). Effect of process parameters on clad quality of duplex stainless steel using GMAW process. Transactions of the Indian Institute of Metals, 66(3), 221-230. DOI: 10.1007/s12666-013-0246-x.
- Delong, W. T. (1974). Ferrite in austenitic stainless steel weld metal. Welding Journal, 53(7), 273s-286s.
- Eghlimi, A., Shamanian, M., & Raeissi, K. (2014). Effect of current type on microstructure and corrosion resistance of super duplex stainless steel claddings produced by the gas tungsten arc welding process. Surface Coating Technology, 244, 45-51. DOI: 10.1016/j.surfcoat.2014.01.047.
- Elmer, J. W., Allen, S. M., & Eager, T. W. (1989). Microstructural development during solidification of stainless steel alloys. Metallurgical Transactions A, 20A(10), 2117-2131.
- Gharibshahiyan, E., Raouf, A. H., Parvin, N., & Rahimian, M. (2011). The Effect of Microstructure on Hardness and Toughness of Low Carbon Welded Steel using Inert Gas Welding. Journal of Materials and Design, 32, 2042–2048.
- Gorunov, A. I., Nyukhlaev, O. A., & Gilmutdinov, A. K. (2018). Investigation of microstructure and properties of low-carbon steel during ultrasonic-assisted laser welding and cladding. International Journal of Advanced Manufacturing Technology, 99, 2467–2479. DOI: 10.1007/s00170-018-2620-7.
- Joseph, G.B., Valarmathi, T.N., Mageshwaran, G., Jeevahan, J., Sriram, V., & Durai, R.R.B. (2019). Studies on the Influence of Welding Parameters in Cladding of ERNiCrMo-10 on AISI 4140 Using GMAW Process. Advances in Manufacturing Technology. Lecture Notes in Mechanical Engineering, Springer, Singapore. 615-621. DOI: 10.1007/978-981-13-6374-0_67.
- Kannan, T., & Murugan, N. (2006). Effect of flux cored arc welding process parameters on duplex stainless steel clad quality. Journal of Materials Processing Technology, 176, 230–239.
- Kaushal, S., Gupta, D., & Bhowmick, H. (2018). On surface modification of austenitic stainless steel using microwave processed Ni/Cr3C2 composite cladding. Surface Engineering, 34(11), 809-817. DOI: 10.1080/02670844.2017.1362808.
- Khamari, B. K., Karak, S. K., & Biswal, B. B. (2019). Relation between different process parameters in gas metal arc welding. Indian Welding Journal, 52(2), 44-55. DOI:10.22486/iwj.v52i2.181779.
- Lailatul, P. H., & Maleque, M. A. (2017). Surface modification of duplex stainless steel with SiC preplacement using TIG torch cladding. Procedia Engineering, 184, 734-782. DOI: 10.1016/j.proeng.2017.04.151.
- Liu, J., Yu, H., Chen, C., Weng, F., & Dai, J. (2017). Research and development status of laser cladding on magnesium alloys: a review. Optics Lasers Engineering, 93, 195-210. DOI: 10.1016/j.optlaseng.2017.02.007.
- Mondal, A., Saha, M. K., Hazra, R., & Das, S. (2016). Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens. Cogent Engineering. 3(1), 1143598/1-14. DOI: 10.1080/23311916.2016.1143598.
- Om, H., & Pandey, S. (2013). Effect of Heat Input on Dilution and Heat Affected Zone in Submerged Arc Welding Process. Sadhana, 38(6), 1369–1391. DOI: 10.1007/s12046-013-0182-9.
- Prabhu, R., & Alwarsamy, T. (2017). Effect of process parameters on ferrite number in cladding of 317L stainless steel by pulsed MIG welding. Journal of Mechanical Science and Technology, 31, 1341-1347. DOI: 10.1007/s12206-017-0234-x.
- Prajapati, P., Badheka, V. J., & Mehta, K. P. (2018). Hybridization of filler wire in multi-pass gas metal arc welding of SA516 Gr70 carbon steel. Materials and Manufacturing Processes. 33(3), 315-322. DOI: 10.1080/10426914.2016.1244847.
- Sabiruddin, K., Bhattacharya, S., & Das, S. (2013). Selection of appropriate process parameters for gas metal arc welding of medium carbon steel specimens. International Journal of Analytical Hierarchy Process, 5(2), 252-266. DOI: 10.13033/ijahp.v5i2.184.
- Saha, M. K., & Das, S. (2016). A Review on Different Cladding Techniques Employed to Resist Corrosion. Journal of the Association of Engineers, 86(1-2), 51–63. DOI: 10.22485/jaei/2016/v86/i1-2/119847.
- Saha, M. K., & Das, S. (2018). Gas Metal Arc Weld Cladding and its Anti-Corrosive Performance- A Brief Review. Athens Journal of Technology and Engineering, 5(2), 155-174. DOI: 10.30958/ajte.5-2-4.
- Saha, M. K., Das, S., & Bandyopadhyay, A. (2012). Application of L6 orthogonal array for optimal selection of some process parameters in GMAW process, Indian Welding Journal, 45(4), 41-50. DOI: 10.22486/iwj.v45i4.141203.
- Saha, M. K., Hazra, R., Mondal, A., & Das, S. (2018). Effect of heat input on geometry of austenitic stainless steel weld bead on low carbon steel. Journal of Institution of Engineers (India), Series C, 100(4), 607-615. DOI 10.1007/s40032-018-0461-7.
- Saha, M. K., Mondal, A., Hazra, R., & Das, S. (2018). Anticorrosion performance of FCAW cladding with regard to the influence of heat input. Journal of Welding and Joining, 36(5), 61-69. DOI 10.5781/JWJ.2018.36.5.8.
- Saha, M. K., Mondal, J., Mondal, A., & Das, S. (2018). Influence of heat input on corrosion resistance of duplex stainless steel cladding using flux cored arc welding on low alloy steel flats. Indian Welding Journal, 51(3), 66-72. DOI:10.22486/iwj.v51i3.175002.
- Schaeffler, A. L. (1949). Constitution diagram for stainless steel weld metal. Metal Progress, 56(5), 680-680B.
- Verma, A. K., Biswas, B. C., Roy, P., De, S., Saren, S., & Das, S. (2013). Exploring quality of austenite stainless steel clad layer obtained by metal active gas welding. Indian Science Cruiser, 27(4), 24-29. DOI:10.24906/isc/2013/v27/i4/177608.
- Walters, W. S., Durham, P., & Hodge, N. A. (2018). The adsorption and desorption of water from a carbonaceous deposit layer on the surface of stainless steel representing spent AGR nuclear fuel cladding. Journal of Nuclear Science Technology, 55(4), 374-385. DOI: 10.1080/00223131.2017.1403384.